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Projects and Engineered Systems completed by Filtration Technology

Projects

Select from the list below
Auto Poly Prep System and Dosing
Eltham WTP Upgrade
Matarangi Beach Estates
Te Aroha WTP Upgrade
Trojan UV - Hamilton
Waikouaiti Membrane Filtration Upgrade
West Taieri Membrane Filtration Upgrade

Eltham WTP Upgrade

Background
The Eltham Urban Water Supply is owned and operated by the South Taranaki District Council. The water supply system is currently servicing the Eltham Township, Riverlands Eltham Ltd, Dairy Meats NZ Ltd, Pastoral Foods (NZ) Ltd and Mainland Products Ltd.
Due to increasing demand for the water and the existing filter’s deteriorating state, there was a requirement to upgrade the water treatment plant by design and building a second sand filter as well as refurbishing the existing filter. This would double the maximum capacity of the plant to 10,800 m3 /day. However this is limited to a maximum of 5,520 m3 /day due to the current Resource Consent.
Filtration Technology were contracted to complete the design and build of the new filter as well as the refurbishment of the existing filter. The main objective was to provide plant redundancy and improve the overall water quality.
The process selection for the upgrade involved;

  • The addition of a new 6 metre diameter gravity filter.
  • Replacement of the existing PLC.
  • Supply of access platforms to access both new and old filter tanks
  • Supply of weir to allow for the raw water supply to enter either the new filter tank or the old filter tank.
  • Supply of new backwash pumps and blowers and pump house.

Filters/Automation
The existing filter was very much in an ‘as built’ condition, largely unchanged since construction circa 1970. To relieve production pressure, an epoxy coated steel filter was constructed and installed adjacent to the existing plant. In the process all dose lines and
dose points were relocated from their original position of which the new filter is now on.
Other additions to the process include supply and install of a new blower and Grundfos backwash pumps with a large flow rate of 250 l/s. Two backwash pumps were supplied one for duty and one for standby. To accommodate these additions a 24 m2 pump shed was supplied.

 


Filter floor
The filter floor was designed and built by Filtec. The design was one in which the laterals were concreted into the base of the filter. Eliminating the need for the extra fabrication
involved on building a nozzle floor. Altek nozzles were placed into the laterals. Sand of grade 0.6-1 mm was used to cover the nozzles to a height of 600 mm above the filter floor.
 
Combining the old filter with the new
A weir was designed and built by Filtec in order to allow the raw water in to be diverted either to the new filter or the old filter, while also allowing the option of running both should it be necessary.

Specification

Process
Previous Plant Capacity

5,520 m 3 /day

Upgraded Plant Capacity
10,800 m 3 /day
Required Treated Water Quality
NZDWS2000
Filters
Model
Open top, gravity filter
Quantity
1 (new) / 1 (existing)
Material of Construction
Mild steel
Surface finish
Epoxy coated
Dimensions
6000 mm dia. x 4400 mm high
Effective filtration area
28.3m2
Duty (daily)
4500 m 3 /day
Duty (hourly)
205 m 3 /hr
Filtration Rate
10800m 3 /day
Back Wash Flow Rate
900m 3 /hr
Filter Nozzles
Make
Altek KSH
Model
C1
Quantity
438 per filter
Slot Width
0.2mm
Filter Media  
Type
Sand
Effective Size
0.6 - 1.0 mm
Depth
600mm
Backwash
Type
Separate Air Scour/Wash
Control
Allen Bradley Micrologix PLC
Control Valves
Keystone Air Actuated Butterfly
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